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June 19, 2025

How to Pack for International Shipping: 6 Smart Tips to Avoid Delays and Cut Costs

Robyn Viljoen

When it comes to international shipping, smart packaging isn’t just about bubble wrap and tape. It’s about saving Rands, dodging customs delays and making sure your goods arrive in tip-top shape. 

Here are five simple game-changing packing tips that’ll help South African businesses ship smarter.

Key takeaways in this article: 

  • Choose smart packaging. Flyer bags can seriously reduce costs for soft goods.
  • Shrink your box (wisely) to drop into cheaper weight brackets.
  • Pick shapes couriers love. Stackable tubes beat round ones every time.
  • Protect your products to avoid extra costs. 
  • Accuracy when measuring and weighing avoids nasty billing surprises.
  • Get the paperwork right. Labels and commercial invoices are key. 

1. Flyer Bags Over Boxes for Soft Things

If it’s soft and not breakable, bag it. Think T-shirts, swimsuits, scarves, or even soft toys. Choose waterproof flyer bags, not bulky boxes, when packaging products like this. Flyer bags shrink your volumetric weight, which is part of what couriers use to calculate pricing. Less volume = lower cost.

💡Pro tip:  Remember to tape your flyer bags down. A flappy bag can be considered bigger than necesary.

2. Size Down Your Boxes (But Not Too Much)

Shipping costs don’t just depend on how heavy your parcel is. They’re based on shipping weight brackets, which typically jump in 0.5kg increments (e.g. 0.5kg, 1kg, 1.5kg, etc.). That means shaving off just a few centimetres can nudge your parcel into a lower bracket and save you real money.

Let’s say:

  • Your parcel’s volumetric weight is 1.52kg (so you’re paying for 2kg shipping).
  • By trimming your box dimensions slightly, you bring it down to 1.48kg.
  • Boom. Now you’re in the 1.5kg bracket and paying less for shipping. 
Person sealing a cardboard FedEx box with blue TUNL-branded tape, demonstrating secure packaging for international shipping

But here’s the catch: too small and your box risks getting lost or crushed in transit.

So what to do?

✔️ Aim for snug, not squishy. Use the smallest secure size that still protects your item.

❌ Avoid micro-parcels. Anything that can fit into a pocket is too small. 

3. Shape Matters, Especially for Art

Sending art prints, posters or large-format paper? Round tubes are unfortunately a courier’s least favourite shape, because they are not stackable. Instead, use stackable rectangular tubes or flat mailers. You even get thick-walled versions of these for more protection if needed. These pack better, cost less to ship and are easier to store. Your courier will thank you - and your wallet will too.

💡Pro tip: Can’t find the right supplies? Reach out to us at support@tunl.to and we’ll help you source the perfect packaging for your art. 

4. Protect Your Goods (and Your Business)

Skimping on packaging now can cost you later in broken items, rebilling charges or refund disputes.

So always:

  • Wrap fragile items individually with bubble wrap
  • Add filler (foam peanuts, crumpled paper) to eliminate movement
  • Seal everything with heavy-duty tape (not just the top, do the seams too!)

💡Pro tip: Snap a pic before sealing up. It’s your proof if anything goes wrong in transit.

this-way-up-packing-stickers-for-fragile-items

5. Accuracy = Fewer Surprises

Always measure and weigh after packaging. Even if you know the item’s dimensions, the packaging adds bulk.

Why it matters:

  • Incorrect weights = surprise rebilling
  • Wrong dimensions = customs delays

💡Pro tip: Not all packages are rectangular, which can make them hard to measure accurately. Check out our guide for all you need to know about measuring and weighing packages

6. Don’t Skip the Paperwork (Seriously)

You could pack like a pro and still hit a snag at customs if your documentation isn’t up to scratch.

Every shipment must include:

  • Shipping label
  • A correctly filled-out commercial invoice

The shipping label provides the info about where your parcel is coming from and where it’s going to, and can be auto-generated in the TUNL platform. Use a waterproof shipping sleeve or cover your printed label with clear tape to avoid water damage. No label = no delivery.

💡Pro tip:  Write the tracking number directly on the box. If the label peels off, your parcel’s still traceable.

The commercial invoice tells customs what you're sending, what it's worth, and what its HS code is. Follow this step-by-step guide to filling out your commercial invoice so you don’t miss a thing. Don't want to think about this admin? No problem. TUNL’s platform generates this commercial invoice on your behalf.

Pack Like a Pro, Ship Like a Boss

Solid packing isn't just a logistics box-tick, it’s a competitive advantage. With the right materials and a little know-how, you’ll cut costs, stay compliant and keep your customers smiling from Joburg to Japan.

Ready to ship beyond borders? Visit tunl.to and get started in 2 minutes.